Pneumatic Control System Dispersion Kneader Machine for Rubber & Plastic From China Factory

• Customization: Available
• After-sales Service: 1year
• Warranty: 1 Year
• Model NO.: 35L 55L 75L 110L 150L
• Certification: CE
• Condition: New
• Customized: Non-Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Weight (Kg): 9000 Kg
• Place of Origin: Shandong, China
• Showroom Location: None
• Warranty of Core Components: 1 Year
• Brand Name: Toplit
• Video Outgoing-Inspection: Provided
• Applicable Industries: Manufacturing Plant
• Key Selling Points: Long Service Life
• Core Components: PLC, Motor
• Cooling Mode: Water Cooling
• Motor Power: 55, 75, 110, 150kw
• Rotation Speed: 30/24.5
• Usage: Rubber Mixing
• Transport Package: Suitable for Long Sea Trransportation
• Specification: 35L 55L 75L 110L 150L
• Trademark: Toplit
• Origin: Shandong
• HS Code: 84778000
• Production Capacity: 200sets Per Year

Product Description

Pneumatic Control System Dispersion Kneader Machine for Rubber & Plastic 

Product Description

This Rubber Dispersion Kneader is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various the degree materials. They are also suitable for mixing a variety of low viscosity materials.

The improved tangential and intermeshing rotor could meet most customers ' formula and processing requirements. Tangential type rotor has two-wings, four-wings structure, Inimprove rubber dispersion and cooling effect, guarantee the quality of rubber mixing.
 

1) Motor: 3- phase asynchronous motor.
2) Speed reducer: hard-teeth reducer from Jiangsu Kaibo.
3) The electric elements: Electric use of PLC control, PLC use Omron products in Japan.
4) The thickness of hard chrome plated for mixing chamber & rotors: 0.08~0.12mm.
5) Mixing chamber: 16MN plate.
6) Rotor: the rotor shaft end is inlaid with alloy ring, 2 wings, the comers ridges and end surface are bead welded with abrasion resistant hard alloy to be polished after being ground and plated with hard chromium.

7) Sealing type: outside copper seal , the most advanced seal method.
8) Feeding type: rear feed, front discharge.
9) Hydraulic driven chamber tilt system.
10) Feeding gate: automatic.
11) Mixing chamber equipped with a thermocouple, operation cabinet equipped with a thermometer, to monitor the mixing chamber temperature.

Advantages:
In the closed state, the desulfuration will come within 10-15 minutes at the temperature 210 through adopting high pressing, high shearing and high friction.
1) Simplifying processing,reduce investment,energy saving.
2) Improve the quality,reduce the cost.
3) Rapid devulcanizing,increase efficiency.
4) No need boiler, no pollution.
 

Features:

1) With completely sealed condition, materials are mixed or plasticized under certain pressure, controllable temperature, which makes high production efficiency and obtains excellent stable quality.
2) Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to be dispersed uniformly.
3) Surface where is contracted with the machine are all plated with hard chromium and polished, which is corrosion-resistant and wear-resistant.
4) Jacket construction is adopted in parts that surfaces contact with materials to achieve excellent water-cooling or steam-heating effect and fit in with the needs of plastics and rubber processing technology.
5) Feeding from back door on the frame(or separate top door) is convenient ofr continuous process operation in production line. The mixing chamber is able to turn forward by 140 around th front rotors to discharge and is easy for changing pigments and cleaning the chamber.
6) Programmable logic controller (PLC) is adopted in the electric-control system, which has reliable control function and alarm function, and interlock safety-protection function and it is provided with serial interface of net.

Detailed Photos

Product Parameters

Model		3L / 5L	X(S)N-20×34	X(S)N-35×30	X(S)N-55×30
Total volume of mixing chamber	L	8 / 15	45	75	125
Working volume of mixing chamber	L	3 / 5	20	35	55
Main motor power	KW	5.5 / 7.5	30	55	75
Tilting motor power	KW	0.55 / 0.75	3.0	4.0	4.0
Tilting angle	°	110-135	140	140	140
Rotation speed of rotor(front/rear)	r/min	0-42	34/28	30/24.5	30/24.5
Pressure of compressed air	Mpa	0.5~0.8	0.6~0.8	0.6~0.8	0.6~0.8
Pressure of cooling water(rubber mixing)	Mpa	0.2~0.4	0.2~0.4	0.2~0.4	0.2~0.4
Pressure of heating vapor(plastic mixing)	Mpa	0.5~0.8	0.5~0.8	0.5~0.8	0.5~0.8
Overall size	mm		3100×1300×2450	3200×1900×2945	3300×1900×2900

Model		X(S)N-75×30	X(S)N-110×30	X(S)N-150×30	X(S)N-200×30
Total volume of mixing chamber	L	175	250	325	440
Working volume of mixing chamber	L	75	110	150	200
Main motor power	KW	110	185	220	280
Tilting motor power	KW	4.0	5.5	11	11
Tilting angle	°	140	140	140	140
Rotation speed of rotor(front/rear)	r/min	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of compressed air	Mpa	0.6~0.8	0.6~0.8	0.6~0.8	0.6~0.8
Pressure of cooling water(rubber mixing)	Mpa	0.2~0.4	0.2~0.4	0.2~0.4	0.2~0.4
Pressure of heating vapor(plastic mixing)	Mpa	0.5~0.8	0.5~0.8	0.5~0.8	0.5~0.8
Overall size	mm	3760×2143×3135	4075×2712×3580	4200×3400×3900	4250×3400×4215

Packaging & Shipping

Company Profile

Qingdao TOPLIT Industry Co.,Ltd is a professional provider of rubber machine.

Our products mainly include kneader, banbury mixer, mixing mill, refiner, calender, extruder, batch off cooler, plate curing press, microwave curing machine, cracker mill, skiving machine, extruder, tire reclaimed rubber machines, butyl reclaimed rubber machines, EPDM reclaimed rubber machines, rubber powder machines, and so on.

 

We enjoy good reputation with reasonable price, best quality and good delivery. And we sincerely welcome clients from home and abroad to establish long and steady business relations and develop domestic and international market jointly on the base of equality and mutual benefit.