This Rubber Dispersion Kneader, also known as the Banbury Mixer, stands at the forefront of innovation in the rubber industry. Expertly designed for the plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber, and an array of plastics, including foaming plastics, this machine seamlessly handles materials of varying viscosities. Its versatility ensures it meets the diverse needs of modern material processing.
Our advanced rotor technology features both tangential and intermeshing designs, tailored to meet the unique formula and processing demands of our clients. The two-wing and four-wing tangential rotor structures enhance rubber dispersion and cooling, ensuring superior mixing quality and efficiency.
1) Motor: Utilizes a robust 3-phase asynchronous motor. 2) Speed Reducer: Equipped with a durable hard-teeth reducer, courtesy of Jiangsu Kaibo. 3) Electric Components: State-of-the-art PLC control using premium Omron products from Japan. 4) Hard Chrome Plating: Mixing chamber and rotors are coated with 0.08~0.12mm plating for enhanced durability. 5) Mixing Chamber: Crafted from resilient 16MN plate. 6) Rotor: Features a rotor shaft end inlaid with an alloy ring, adorned with two wings, where the corners, ridges, and end surfaces are meticulously bead welded.
The welded surfaces are further strengthened with abrasion-resistant hard alloy, polished to perfection post-grinding, and finished with hard chromium plating for optimal durability.
7) Sealing Type: Incorporates an external copper seal, representing the pinnacle of sealing technology. 8) Feeding Type: Designed for rear feed and front discharge. 9) Hydraulic Driven: Features a chamber tilt system powered hydraulically. 10) Feeding Gate: Fully automated for seamless operation. 11) Monitoring: The mixing chamber is fitted with a thermocouple, while the operation cabinet includes a thermometer for precise temperature control.
When in a closed state, the desulfuration process is efficiently completed within 10-15 minutes at a temperature of 210°C by employing high pressure, shear, and friction. 1) Streamlined Process: Enhances efficiency and reduces costs. 2) Quality Improvement: Elevates product quality while minimizing expenses. 3) Rapid Devulcanization: Boosts operational efficiency. 4) Eco-Friendly: No need for boilers, thus eliminating pollution.
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