Strong Quality Rubber Kneader Mixer 55L 75L 110L

• Customization: Available
• After-sales Service: 1year
• Warranty: 1 Year
• Model NO.: X(S)M-35, 55, 75, 110, 150
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Transport Package: Suitable to Long Sea Transportation
• Specification: 35L 55L 75L 110L
• Trademark: Libang
• Origin: Shandong
• HS Code: 84778000

Product Description

 

Strong Quality Rubber Kneader Mixer 55L 75L 110L

 
  

Introduction:

This Rubber Dispersion Kneader (banbury mixer) is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various the degree materials. They are also suitable for mixing a variety of low viscosity materials.

The improved tangential and intermeshing rotor could meet most customers ' formula and processing requirements. Tangential type rotor has two-wings, four-wings structure, Inimprove rubber dispersion and cooling effect, guarantee the quality of rubber mixing.

1) Motor: 3- phase asynchronous motor.
2) Speed reducer: hard-teeth reducer from Jiangsu Kaibo.
3) The electric elements: Electric use of PLC control, PLC use Omron products in Japan.
4) The thickness of hard chrome plated for mixing chamber & rotors: 0.08~0.12mm.
5) Mixing chamber: 16MN plate.
6) Rotor: the rotor shaft end is inlaid with alloy ring, 2 wings, the comers ridges and end surface are bead welded with abrasion resistant hard alloy to be polished after being ground and plated with hard chromium.

7) Sealing type: outside copper seal , the most advanced seal method.
8) Feeding type: rear feed, front discharge.
9) Hydraulic driven chamber tilt system.
10) Feeding gate: automatic.
11) Mixing chamber equipped with a thermocouple, operation cabinet equipped with a thermometer, to monitor the mixing chamber temperature.

Model		X(S)N-75×30	X(S)N-110×30	X(S)N-150×30	X(S)N-200×30
Total volume of mixing chamber	L	175	250	325	440
Working volume of mixing chamber	L	75	110	150	200
Main motor power	KW	110	185	220	280
Tilting motor power	KW	4.0	5.5	11	11
Tilting angle	°	140	140	140	140
Rotation speed of rotor(front/rear)	r/min	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of compressed air	Mpa	0.6~0.8	0.6~0.8	0.6~0.8	0.6~0.8
Pressure of cooling water(rubber mixing)	Mpa	0.2~0.4	0.2~0.4	0.2~0.4	0.2~0.4
Pressure of heating vapor(plastic mixing)	Mpa	0.5~0.8	0.5~0.8	0.5~0.8	0.5~0.8
Overall size	mm	3760×2143×3135	4075×2712×3580	4200×3400×3900	4250×3400×4215

 

1. Pneumatic Control System
Controlled by PLC instruction, a bi-directional air cylinder make the ram up or down. In case that overload occurs in the mixing
chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor overload.
2. Electric Control System
Adopt imported PLC device and eletric control components which are all imported products or imported technology products are
adopted in the electric control system as to raise control reliability.
3. Tilting Mechanism
This mechanism is powered by a motor, driven by a hydraulic station, coupling, electromagnetic directional valve, hydraulic
cylinder, etc. to drive the mixing chamber to turn 140 ° around the front rotor axis, and is equipped with two travel switches.
4. Main Driving System
The part is made up with main rotor,reducer,connecting gears.It realizes odd-speed rotation of the rotors with running face one other.
5. Mixing Chamber
It consists of a "W" shape body and two side board made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam.It is plated with hard chrome on its internal walls.
6. Thermal Resistance

There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system toinspect and display the temperature.
7. Dust Sealing Device

At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assembly with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
8. Cooling/Heating System
A common piping system is adopted for either cooling or heating materials in mixing operation.Through the system cooling water orsteam is fed in three ways to the cavities of the rotors bladers, the jackets of the mixing chamber and the top ram.
9. Rotor
It is designed to the hollow bladers of banbury type, the follows are connected with axial hole of rotor shaft used as cooling or heating passage.