35L,55L,75L,110L Rubber Kneader Mixer Machine, Musterbatch Hydraulic Banbury Mixer Machine
Application:
Rubber Dispersion Kneader (banbury mixer) is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various degree materials. They are also suitable for mixing a variety of low viscosity materials.
The improved tangential and intermeshing rotor could meet most customers ' formula and processing requirements. Tangential type rotor has two-wings, four-wings structure, Inimprove rubber dispersion and cooling effect, guarantee the quality of rubber mixing.
Technical spec.:
| Model |
|
3L / 5L |
X(S)N-20×34 |
X(S)N-35×30 |
X(S)N-55×30 |
| Total volume of mixing chamber |
L |
8 / 15 |
45 |
75 |
125 |
| Working volume of mixing chamber |
L |
3 / 5 |
20 |
35 |
55 |
| Main motor power |
KW |
5.5 / 7.5 |
30 |
55 |
75 |
| Tilting motor power |
KW |
0.55 / 0.75 |
3.0 |
4.0 |
4.0 |
| Tilting angle |
° |
110-135 |
140 |
140 |
140 |
| Rotation speed of rotor(front/rear) |
r/min |
0-42 |
34/28 |
30/24.5 |
30/24.5 |
| Pressure of compressed air |
Mpa |
0.5~0.8 |
0.6~0.8 |
0.6~0.8 |
0.6~0.8 |
| Pressure of cooling water(rubber mixing) |
Mpa |
0.2~0.4 |
0.2~0.4 |
0.2~0.4 |
0.2~0.4 |
| Pressure of heating vapor(plastic mixing) |
Mpa |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
| Overall size |
mm |
|
3100×1300×2450 |
3200×1900×2945 |
3300×1900×2900 |
| Model |
|
X(S)N-75×30 |
X(S)N-110×30 |
X(S)N-150×30 |
X(S)N-200×30 |
| Total volume of mixing chamber |
L |
175 |
250 |
325 |
440 |
| Working volume of mixing chamber |
L |
75 |
110 |
150 |
200 |
| Main motor power |
KW |
110 |
185 |
220 |
280 |
| Tilting motor power |
KW |
4.0 |
5.5 |
11 |
11 |
| Tilting angle |
° |
140 |
140 |
140 |
140 |
| Rotation speed of rotor(front/rear) |
r/min |
30/24.5 |
30/24.5 |
30/24.5 |
30/24.5 |
| Pressure of compressed air |
Mpa |
0.6~0.8 |
0.6~0.8 |
0.6~0.8 |
0.6~0.8 |
| Pressure of cooling water(rubber mixing) |
Mpa |
0.2~0.4 |
0.2~0.4 |
0.2~0.4 |
0.2~0.4 |
| Pressure of heating vapor(plastic mixing) |
Mpa |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
0.5~0.8 |
| Overall size |
mm |
3760×2143×3135 |
4075×2712×3580 |
4200×3400×3900 |
4250×3400×4215 |
1. Pneumatic Control System
Controlled by PLC instruction, a bi-directional air cylinder make the ram up or down. In case that overload occurs in the mixing
chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor overload.
2. Electric Control System
Adopt imported PLC device and eletric control components which are all imported products or imported technology products are
adopted in the electric control system as to raise control reliability.
3. Tilting Mechanism
This mechanism is powered by a motor, driven by a hydraulic station, coupling, electromagnetic directional valve, hydraulic
cylinder, etc. to drive the mixing chamber to turn 140 ° around the front rotor axis, and is equipped with two travel switches.
4. Main Driving System
The part is made up with main rotor,reducer,connecting gears.It realizes odd-speed rotation of the rotors with running face one other.
5. Mixing Chamber
It consists of a "W" shape body and two side board made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam.It is plated with hard chrome on its internal walls.
6. Thermal Resistance
There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system toinspect and display the temperature.
7. Dust Sealing Device
At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assembly with curved slotted partings are used obtaining an excellent and reliable sealing purpose.
8. Cooling/Heating System
A common piping system is adopted for either cooling or heating materials in mixing operation.Through the system cooling water orsteam is fed in three ways to the cavities of the rotors bladers, the jackets of the mixing chamber and the top ram.
9. Rotor
It is designed to the hollow bladers of banbury type, the follows are connected with axial hole of rotor shaft used as cooling or heating passage.
Company Profile
Qingdao Libang Industry Products Co.,Ltd is a professional provider of rubber machine.
Our products mainly include kneader, banbury mixer, mixing mill, refiner, calender, extruder, batch off cooler, plate curing press, microwave curing machine, cracker mill, skiving machine, extruder, tire reclaimed rubber machines, butyl reclaimed rubber machines, EPDM reclaimed rubber machines, rubber powder machines, and so on.
We enjoy good reputation with reasonable price, best quality and good delivery. And we sincerely welcome clients from home and abroad to establish long and steady business relations and develop domestic and international market jointly on the base of equality and mutual benefit.
Our Main Products:
- Rubber mixing equipment: Bale cutter, Kneader, Bucket elevator, Mixing mill
- Rubber vulcanizing machine: Four-column press, Frame press, Tire & tube press,etc
- Automatic & Semi-automatic waste tire recycling machine
- Rubber calender machine: 3 roll & 4 roll calender
- Rubber extruding machine: cold feed extruder & hot feed extruder
- Reclaimed rubber production line: Dynamic devulcanizer, Cracker mill, Rubber refiner,etc
FAQ
Q1. WHO ARE YOU?
A: We are a Professional Provider of Rubber Machine in China for many years.
Q2. ARE YOU A COMPREHENSIVE SUPPLIER FOR RUBBER & PLASTIC MACHINE?
A: Yes, we can provide the complete solution line to customers according to their requirements.
Q3. HOW ABOUT THE QUALITY CONTROL IN YOUR FACTORY?
A: We have the SOP (Standard Operation Procedure) and all the production steps must follow this SOP.
Q4. WHAT ABOUT THE AFTER-SERVICE? WILL YOU SEND YOUR ENGINEER TO MY COUNTRY TO HELP COMMISSION AND INSTALL THE MACHINE?
A: Surely, we have many experienced technical engineers for overseas service, they would help you install the machine and support training for workers.
Q5. WHAT IS THE DELIVERY TIME OF THE MACHINE?
A: Actually, the delivery time of the machines depends on the machine options. Normally, the delivery time of standard machines could be within 10-60 days.
Q6. WHAT IS THE WARRANTY OF THE MACHINE?
A: The whole machine's warranty period is 12 months and spare parts will be depended.
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