This Rubber Dispersion Kneader, also known as a Banbury Mixer, is a versatile powerhouse primarily crafted for the plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber, plastics, and foaming plastics. It excels in blending various materials with diverse viscosity levels, making it indispensable in the industry for achieving optimal material consistency.
The state-of-the-art design features enhanced tangential and intermeshing rotors, tailored to fulfill the most rigorous customer specifications for formulations and processing. The tangential type rotor, available in both two-wing and four-wing configurations, significantly elevates rubber dispersion and cooling efficacy, ensuring superior quality in rubber mixing outcomes.
1) Motor: Robust 3-phase asynchronous motor. 2) Speed reducer: Precision-engineered hard-teeth reducer from Jiangsu Kaibo. 3) Electric components: Utilizes PLC control with Omron products from Japan, ensuring cutting-edge electronic performance. 4) Hard chrome plating thickness for mixing chamber & rotors: Ranges between 0.08~0.12mm for durability. 5) Mixing chamber: Constructed from 16MN plate for exceptional strength. 6) Rotor: Ends reinforced with alloy ring, featuring 2 wings, with corners, ridges, and end surfaces seamlessly bead welded with abrasion-
resistant hard alloy, meticulously polished post grinding and hard chromium plating for lasting resilience. resistant hard alloy to be polished after being ground and plated with hard chromium.
7) Sealing type: Utilizes superior outside copper seal technology, the pinnacle of sealing methods. 8) Feeding type: Designed for rear feed, front discharge for streamlined operation. 9) Hydraulic-driven chamber tilt system for effortless handling. 10) Feeding gate: Fully automatic for convenience. 11) Mixing chamber outfitted with a thermocouple, alongside an operation cabinet thermometer to diligently monitor chamber temperature.
In a closed system, the desulfuration process concludes within 10-15 minutes at a temperature of 210 degrees, leveraging high pressure, intense shearing, and significant friction. 1) Streamlined processing reduces investment and enhances energy savings. 2) Quality is heightened while costs are minimized. 3) Rapid devulcanization boosts efficiency. 4) Operates boiler-free, ensuring an environmentally friendly, pollution-free process.
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